Click here to return to our home page

Parts · Accessories · Gear · Apparel & Wetsuits
for
Motorcycles 
· Jet Skis · ATVs · Snowmobiles

Off Road Products

Street Products, Street Gear

Snowmobile Products, Snowmobile Gear

We accept all major cards plus confirmed Pay Pal accounts

Polaris IQ 440 trail conversion NOTES  (updated 10-23-09)

Quick Links: Basic Trail Conversion Parts  Body/Chassis  Drive Train  Exhaust  Fuel/Intake  Manuals  Mountain       
Oil Injection  Steering/Controls  Storage  Suspension    
440 Notes  600HO Notes  600R Notes  Cautions/Troubleshooting   Tech Support 
 

Please take a few minutes to read through all of these notes. We have countless hours in research and development to bring all of this information to you. All we ask in return is that you make your purchases with us so we can continue to expand this site. If you still have questions that we have not answered on these pages then please click on the link above for tech support

When the track is to tight or you have done a skid relocation similar to the one for the '05's (drilling out and dropping it one hole for the front of the skid)
Many of the new tracks are at a tighter tolerance than those of the past. I actually spoke with Camoplast about this a couple years back. Some of the tracks are in the 120" range instead of being over 121" This is usually OK for production model sleds but our racers seem to be a bit tighter. Here is one thing you can try.
You can grind the idler spacers so that they will slide further forward. You need to grind off the inside each spacer so it will slide further forward in the channel. Then you will need to grind 2 of the spacers on the front side so that they can slide closer to the adjuster block. Then also grind the end of the rail so the track will clear before reassembling. Use a straight edge to check for 3/16" clearance. If your rear wheels are touching the rear torque stop shaft then move the shaft to the next hole forward. You can also get a little slack by running slightly thinner (by 1/8") hifax like the profile 23 form Garland. This is very similar to the hifax used on the Edge chassis only it goes on easier.


Before

Grind down

After spacer mod

After grinding rear of rail

click to enlarge pictures

Now reinstall the suspension and see if it relieved your track tension. If not then you may have to actually cut out some of the rail channel further forward and then drill out your adjuster block and locate it further forward. If you do this mod we recommend trying to turn your spacer around backwards (180 degrees) and reinstall them. This will stop the shaft from rubbing against the rails you have just cut.

   

Back to the Polaris IQ parts and accessories page

Sign up for our IQ email list and keep informed when we add new products or tech notes.





JS Powersports LLC is a registered trademark. Any use of the name or logo is strictly forbidden.
All website content is protected under United States copyright laws