|
|
IQ Racer Oil
Injection Oil Line Routing
Click on an image to enlarge with the notes
Oil injection kits are sold here
We recommend running premix while any bubbles are worked out of your new
oil injection system. Be sure to use the bleeder screw to get the air
bubbles out of the oil lines then be sure to tighten it up afterwards.
Additionally, After hooking up the pump to the oil tank and all the oil
lines and bleeding the pump just before you install it you can use a drill
and socket on the pump drive to prime the lines while holding it in the
full throttle position and watch it work. Otherwise, just run premix for a
little bit in your tank until you see the oil pumped all the way up the
longest lines. If you get a bubble just below your oil filter, Unhook the
line and let it out.
Note for 600R's The throttle cable will need to be adjusted out at
both ends for proper settings. There is a adjuster under the rubber boot
at the top by the handlebar.
Installing an
oil check valve in the '09-'11 600R
The first picture is what your trying to protect, a brass worming gear
against a steel shaft. The second picture shows the small transfer cut in
the bottom case which is all you have to provide lube unless you do oil
injection.
How to tighten up the lower oil pump bolt. More instructions for 440/600HO
and 600R's oil pump installation in the 440 notes
here.
440 Cable notes: When installing the cable into the carbs make sure
the plastic spring guide gets lined up in the groove of the keeper nut
otherwise it wont pull full throttle and you can damage the cable if you
force it. You can also trim down the springs if you have too much throttle
tension already, but test first.
Disclaimer:
JS Powersports accepts no liability for the use or
misuse of any of this information. |
