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Polaris IQ Racer Drive Train Parts 
Quick Links:
Basic Trail Conversion Parts  Body/Chassis  Drive Train  Exhaust  Fuel/Intake  Manuals  Mountain       
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Quick Reference  440 Notes  600RR/HO Notes  600R Notes  Cautions/Troubleshooting  Tech Support   2011 IQ Race Sled
All recommendations on this page were based at an elevation of 0-2000ft

EPI Primary clutch springs $24.95
We recommend 165/310 for the 440 and 185/320 or 190/335 for the 600's
Load 2.5"/1.25"
Team Primary clutch springs $24.95
Load 2.5"/1.19"
Polaris Primary clutch springs $34
Load 2.5"/1.19"
Polaris primary clutch weights $66-$99 (set of 3)
We recommend S49H for the 440 and 10-60 for the 600's
(Polaris charges more for the 49's)
Size
Team Polaris primary clutch weights $79.99 (set of 3)
We recommend 10-58 to 10-62 for the 600's with the 10-60 being our favorite
Size
EPI Belly Busters Polaris primary clutch weights $117.95 (set of 3)
We recommend 10-58 to 10-62 for the 600's with the 10-60 being our favorite
Size
EPI Secondary clutch springs for Team Clutches $24.95
We recommend 140-200 or 140-220 for the 440 and 160/240 for the 600's
Load 2.2"/1.1"
Team Secondary clutch springs for Team Clutches $24.95
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Polaris Secondary clutch springs for Team Clutches $32.95
We recommend 140-200 or 140-220 for the 440's and 160-240 for the 600's
Load 2.2"/1.1"
Delrin Washers $10.95
Eliminates friction from spring contact with retaining cup in Team secondary clutches. Sold in a 3 pack
 (our recommendations are to put 2 under the spring retainer cup)
Team TSS-98 & TSS-04 secondary helix with reverse $109 (for 600's)

         TSS-98                     TSS-04
options

Cambridge Polaris IQ primary clutch puller $39.95
works on all Polaris clutches '00-present
EPI Polaris IQ primary clutch puller $59.95
Heat treated steel-High Quality
works on all Polaris clutches '00-present

Polaris IQ racer Clutch alignment tools
TSS98 $109.50, TSS04 & Tied $145.50

works on 05-09 IQ racers + 600RR (close, but not actual picture)
options

Clutch Press Service Tool $99.95
Works on Arctic Cat drive/driven clutches (except Diamond Drive driven), Polaris drive/driven clutches (including ATV, P2, TEAM Rapid), Yamaha drive/driven clutches.
•Revolutionary drive and driven clutch servicing is designed specifically compressing and holding springs for ease of assembly and disassembly
•Can be used for field testing or production clutch repair on the shop bench
•High-quality metal construction with powder coated finish and UHMW plastic wear patches and fingers provides a quality, functional tool that is extremely durable
•Use with PART #SLP20128 to change springs easily in Rapd Reaction Clutches
•Slide adapters over the SLP Clutch Press FIngers and go to work
•Non-stick rubber bumpers provide maximum control
IQ 440 Motor Mounts $23.26ea
Many of the motor mounts used on the '05-'07 IQ 440's warp and are no longer centered up. If your having belt problems or cant get the clutches to align then check yours.
Year

Clutch spider tool $55.95
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)

Clutch spider jam nut tool $69.95
Works on most Polaris sleds with P85 or P95 clutches including all IQ racers
(close, but not actual picture)
Team secondary clutch L tool $8.99
Works on all Team clutches made for Polaris
(close, but not actual picture)
Polaris IQ 440 belt $80.47
This is the standard belt (1104) used on the '05-'06 440 IQ's  
Polaris IQ 440-600 high performance belt $198
Polaris new more flexible high performance belt (1114)
They claim 5-6 times the life of the 1104   
Ultimax 3/Pro  $86.95
Ultimax 3/Pro high performance belt. Double cog style to dissipate heat and aid flexibility.  
Ultimax XS $116.95
Ultimax XS high horsepower belt. For increased strength with heat resistant materials.  
Team Hyvo Top Gears $34.95 (15T internal & 3/4" wide)
Size
Team Hyvo Bottom Gears $59.95 (15T internal & 3/4" wide)
Size
Team Hyvo Chain $84.95 (3/4" wide)
Size
Gearing Chart 1   top gear 21-25    
Gearing Chart 2   top gear 17-21             
Gearing Chart 3   top gear 19-26 and bottom 37-46
Once the picture loads click on it to make it large and clear.

Polaris 6205-2RS chain case bearing $18.25
Fits all IQ race sleds and 600rr.

NTN 6205-2RS chain case bearing $16.95
Fits all IQ race sleds and 600rr.

Polaris Self aligning bearing for lower chain case $47.59
Fits all race sleds and 600rr. Replaces 6205 bearing.

Polaris IQ Chain case $81.45 fits '04-current race sleds and the 600RR
These chain cases are know for breaking around the lower bearing retaining clip

Polaris IQ Chain case drain plug $4.50 fits '05-current race sleds, 600RR and most of the rest of the Polaris sleds

Chain Case Seal $8.99 (there are 2 in the chain case, one upper and one lower)
Fits all IQ race sleds and 600rr plus most other Polaris sleds.

Polaris Jackshaft bearing $18.95 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and 600rr.

NTN Jackshaft bearing $29.95 (just behind the clutch)
The outer race is radiused with holes for grease to enter.
Fits all IQ race sleds and 600rr.

Polaris Axel bearing $33.09 (just below the secondary clutch on the axel)
The outer race is radiused with holes for grease to enter.
Fits '05-'07 race sleds and 600rr.

Polaris Axel bearing $64.26 (just below the secondary clutch on the axel)
The outer race is radiused.
Fits all '08-current IQ 600 race sleds.

Axel Bearing cover with grease zerk and speedo adaptor $71.91
Fits all IQ race sleds and 600rr plus many other Polaris sleds.
Speedometer key and gasket sold separately

Axel bearing cover gasket $1.80 (part number 31)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.

Speedomoter key $7.49 (part number 30)
Fits all IQ race sleds and 600rr plus many other Polaris sleds.

 

 

 

 

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