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Polaris IQ 440 trail conversion
(This page is updated every few days so check back often. Free shipping on aftermarket parts over $100 total)


'05 Polaris IQ 440 racer when we got it


Our work in progress
We converted this Polaris IQ 440 race sled to an aggressive trail sled that can still hit the jumps. We did all the necessary changes the first year and rode it with the stock 440 in it and then put in a 600HO for the second season. All the links for to our tech notes for the Polaris IQ racer trail conversion are at the bottom of this page. Reading sucks but please do it before calling us. We offer product support for all the items we sell however we only offer tech support to current customers for product issues not covered in the tech notes. If you do this right your new ride will be the most fun you have ever had on a sled!
 
Large Polaris IQ tank Kit $275
Pure Polaris large capacity fuel tank 8.8 gallons-Fits 05-08 Polaris IQ race sleds. Tank comes with the fuel pickup already installed. The kit comes with all mounting hardware, tank bra, tank pad, and instructions. IF YOU WANT ONE BUY IT NOW THEY CONSTANTLY SELL OUT! (Sometimes for months)
 + Shipping (shipping is around $50 in the USA and $115 to Canada)
Large Polaris Tank only   $235
(Polaris is sold out until late December/early January please purchase the tank kit) + Shipping
Gas tank mounting studs & nut kit   $10.00
 
Polaris IQ 92 octane trail head kit $156.65
92 octane low compression trail head (Includes 7 O-rings and 1 gasket needed to do the job plus new Clutch Weights) Fits 05-07 Polaris IQ race sleds. ('06+ sleds will also need a timing box-sold separately below)
Polaris IQ piston kit  $145.00ea (order 2 for both cylinders)
Polaris piston kit. Includes 1 piston, 2 rings, 1 pin, and 2 circlips Fits 02-07 Polaris 440 race sleds.
Cylinder base gasket   $9.23ea (order 2 for both cylinders)
Timing control box $111.89
Timing control box. Advances or retards the timing up to 4 degrees. This is a must have for 440 trail conversions or you will have pre-ignition and blow your engine.
 
Trail Carb Jet Needles $26.84 a pair
These remove the lean spot in the midrange ('01 Pro X 440 jet needles)
Mikuni Oil Pump for 440 and 600HO $167.84 (pump only)
Fits '05-'07 440 + 600HO
Oil line routing: #1 goes to the center bearings, 2&3 to the carbs and 4 to the Clutch side bearing on the 600HO or plug it if using on a 440.
Mikuni Oil Pump for '08 600 IQ racer $157.49 (pump only)
 

Polaris IQ 440 belt $77.95   
This is the standard belt (1104) used on the '05-'06 440 IQ's 
Polaris IQ 440-600 belt $198
Polaris new more flexible high performance belt (1114)
They claim 5-6 times the life of the 1104  
Ultimax 3  $79.95
Ultimax 3 high performance belt. Double cog style to dissipate heat and aid flexibility.    
Ultimax XS $98.95
Ultimax XS high horsepower belt. For increased strength with heat resistant materials.  

Polaris supplement rear heat exchanger $99.21
Supplement rear heat exchanger/cooler IQ 440-600 racers.  Mounts on the rear of the tunnel. Without this your engine will be sluggish just after racing down the lake-like when your lining up for race #2. We cover the hoses with abs plastic (not included)
Self aligning bearing for lower chain case $40.59
Fits all race sleds and 600rr. Replaces 6205 bearing.
   



Click on photo to enlarge

 Wheel kit with your choice of color (Includes 1ea of # 29-34) $46.06each
We recommend adding 4 extra bogie wheels (5.375in) for trail riding.
Color

1 Wheel and 1 mount-no hardware (Includes 1ea of # 32 & 33) $37.81

Color
Polaris red and black medium weight race cover. These sold out and are no longer available from Polaris. We still have some on back order just in case any get returned. The heavy duty cover below may not look as nice but is a much better cover especially if your going to trailer you sled.
Polaris IQ race chassis heavy duty cover $159.95
Polaris now has this new heavy duty cover for all IQ race chassis and the 600rr. This is the best cover yet. Two straps attach it to the spindles, four straps attach it to the skid and one going across between the bars and windshield to keep it tight. It has padding built in for the handlebars and along the foot well grip strips. It also has a zippered door to access the gas tank. Well worth the money
Powermadd Shock covers $19.95pr
 Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.  
Polaris  Large Shock covers $39.99pr
 Fits 05-08 Polaris IQ race sleds + 600RR + many more.  Installs in minutes. Measure 15.5"long and 3" in diameter.
Color
Handguards-block the wind and any snow roost just in case you get temporarily passed.
Polaris handguards are available here
Sportech handguards are available here
Sportech Cobra 9" white windshield $84.95
 Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.

Polaris 9" Dragon windshield. Fits 05-08 Polaris IQ race sleds + 600RR.  
These sold out and are no longer available from Polaris.
Gears storage bag $29.95
Tool pouch or storage compartment-Gears makes a great one that bolts in on top of the belt cover. It holds 2 Maxima quick mix 20 oil bottles, a tool pouch and there is room for spare plugs and a shop rag. Your spare belt Velcro's around it. Fits 05-08 Polaris IQ race sleds.  Installs in minutes. (Additional items mentioned not included)
 

Maxima Quick 2 Mix oil bottle $6.25
The Maxima Quick 2 Mix™ bottle has been calibrated to give you the ability to accurately mix in ratios of 24:1 to 100:1. Holds 20oz of oil and you can fit 2 of these in the Gears bag above nice and snug.
 
Polaris 600RR oil tank (fits all IQ racers) $131
Polaris 600RR oil tank. Comes with electronic pickup, bottom fitting and top vent fitting attached to tank. Oil line, filter and cap are separate and not included. 
SPI Cap and gasket for Polaris 600RR oil tank $4.25 
Outerwears pre-filter $17.95
There is no real filter system on these sleds so this Outerwears pre-filter is a must. Click on the 2nd picture to see the dirt we filtered out in only one 300 yard run. Fits over intake horn.
Works on IQ 440 trail converted sleds. (Not for 600's or higher, on those use a fine screen and a clamp around the horn) 
 
Polaris IQ hood foam kit $189 (factory kit is gray and what you will receive)
Hood foam was added to reduce engine noise. This helped out a lot! Picture is of our foam before Polaris had there kit available.  This the full kit with foil and fiber from the 600RR. Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.
Skinz knee pads $39.99
Console Knee pads, a must, from Skinz for $39.99. They Velcro on and protect your knees all day. They feel great. Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.
Adjustable Toe Hooks $29.99pr
Adjustable Toe Hooks. Can be mounted facing in or out of the footwell. Adjust up or down 1". Comes with all hardware. Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.
 
Skinz tank bag $59.99
 Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes.  Attaches with velcro in 6 different areas plus has a strap to go around the fuel tank neck.
Skinz rear seat paks $79.99
 Fits 05-08 Polaris IQ race sleds + 600RR.  Installs in minutes. Bags are attached to each other with a strap and velcro down in 9 different areas.
Many compatible RMK colored accessories can be purchased here.

Skinz rear bumper $139.99
Skinz new rear bumpers available in 3 colors. Fits Polaris IQ race sleds + 600RR. Installs in minutes. note: These are a custom order and can take a week or two to get.
Color
Polaris 600RR pipe  $447
Polaris 600RR pipe. Can by used with just about any 600 conversion in the Polaris IQ race chassis. Can and u tube are not available yet but a few aftermarket cans will fit like the Ultra Q and Super Q from Skinz.
Hear it here
Skinz Ultra Q Ceramic coated canister   $289.99 (normally stocked item)
 Ultra-Q: Noise Level is modified from stock, but close to Original Sound Levels.  Great for Trails and Populated Areas.
Works great with the factory 600RR pipe above. For IQ racers being converted you will need the brackets below to hold it. Hear it here
Color

Skinz Ultra Q High temp black canister $256.59 same as above only not ceramic coated. (special order 2-3 weeks)
  Skinz Super Q Ceramic coated canister   $249.99
Super-Q: Noise Level is  higher than Original (OEM).  Great for Racing, Mountain Riding, or Lower Populated Areas.
Works great with the factory 600RR pipe above. For IQ racers being converted you will need the brackets below to hold it. Looks the same as the ceramic one above. (special order 2-3 weeks)
Color
  Skinz Super Q High temp black canister $216.50
Looks the same as the black one above. (special order 2-3 weeks)
Polaris 600RR upper silencer bracket   $25.99
Polaris 600RR upper silencer bracket. IQ race chassis sled have predrilled holes in the right spots so you simply rivet it in place. 
Polaris 600RR lower silencer bracket  $85.99
Polaris 600RR lower silencer bracket. Fits in the same place and uses the same original rivet holes after you remove the 440 silencer bracket.
 
Polaris 600RR Pipe, Ultra Q Silencer, and both brackets $800
600 exhaust package Normally $850 now $50off
(same stuff for the 440 - 600 conversions) Hear it here 

 

All Polaris IQ racer body panels here

Polaris IQ Mountain Mod Conversion products here

 

Tech notes, jetting, clutching and more

440 trail conversion settings here
440-600HO trail conversion settings here
All our additional notes and pictures have been moved to these pages

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